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ISO 45001 OH&S Risk Assessment Tool

Hazard identification, risk evaluation and control planning โ€” ISO 45001:2018 Clause 6.1 compliant

ISO 45001:2018 Auto-Save CSV ยท TXT ยท JSON PDF Export Hierarchy of Controls

New Hazard / Risk Entry

General Information
Hazard Details
Initial Risk Rating (Before Controls)
Control Measures (Hierarchy of Controls)
Residual Risk (After Controls)

Hierarchy of Controls โ€” ISO 45001:2018

ISO 45001 Clause 8.1.2 requires organisations to consider the hierarchy of controls when planning OH&S actions. Controls must be applied in order, with elimination being the most effective and PPE the least effective.

1

Elimination

Most Effective

Physically remove the hazard from the workplace. This is the most effective control โ€” if the hazard doesn't exist, no one can be harmed by it.

Examples: Stop using a hazardous chemical, automate a dangerous task, decommission faulty equipment.

2

Substitution

Replace the hazard with something less dangerous. Reduces the risk by changing what causes the hazard.

Examples: Replace a toxic solvent with a water-based alternative, use lower voltage equipment.

3

Engineering Controls

Isolate people from the hazard using physical means. These controls don't rely on worker behaviour.

Examples: Machine guards, exhaust ventilation, noise enclosures, anti-slip flooring, safety interlocks.

4

Administrative Controls

Change the way people work. These controls rely on human behaviour and compliance to be effective.

Examples: Safe work procedures, training, permits to work, rotation schedules, warning signs, supervision.

5

PPE

Last Resort

Protect the worker from the hazard using personal protective equipment. Should only be used when other controls are not reasonably practicable.

Examples: Safety helmets, gloves, eye protection, hearing protection, respiratory protection, high-vis.

ALARP Principle

Residual risk after controls must be reduced to As Low As Reasonably Practicable (ALARP). This means the cost and effort of further risk reduction must not be grossly disproportionate to the benefit gained.

ISO 45001:2018 โ€” Clause 6.1 Guidance

Clause 6.1 requires organisations to determine the risks and opportunities relating to hazards and other OH&S management system issues. Actions must be planned that are proportionate to the potential impact on OH&S performance.

6.1.2 โ€“ Hazard Identification

Proactively identify all hazards including routine and non-routine activities, emergencies, human behaviour, and hazards from outside the workplace that could affect workers.

6.1.3 โ€“ Legal Requirements

Identify and have access to applicable legal and other requirements. Consider how these requirements apply to OH&S hazards, risks and opportunities.

6.1.4 โ€“ Planning Actions

Plan actions to address risks and opportunities, legal requirements, and emergency preparedness. Integrate actions into OHSMS processes.

Worker Participation

ISO 45001 emphasises worker consultation and participation in hazard identification, risk assessment and control planning. Workers should be involved at all stages.

Risk Scoring Guide

ScoreLikelihood
1Rare โ€” may occur in exceptional circumstances
2Unlikely โ€” could occur at some time
3Possible โ€” might occur at some time
4Likely โ€” will probably occur
5Almost Certain โ€” expected to occur regularly
ScoreSeverity
1Negligible โ€” minor discomfort / no injury
2Minor โ€” first aid injury, no lost time
3Moderate โ€” lost time injury, medical treatment
4Major โ€” serious injury, permanent disability
5Catastrophic โ€” fatality or multiple casualties

OH&S Risk Register

All recorded hazards, risks and opportunities โ€” filter, edit, export. Auto-saved in browser.

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RefDateLocationHazard CategoryDescription LSScoreRisk Level Controls SummaryRes. ScoreStatus OwnerTargetActions

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OH&S Risk Matrix

5ร—5 risk matrix aligned to ISO 45001:2018 โ€” click any cell to see its risk level

Risk Scoring Matrix

Risk Score = Likelihood ร— Severity. Use this matrix to classify initial (inherent) risk level before applying controls.

L=1
Rare
L=2
Unlikely
L=3
Possible
L=4
Likely
L=5
Certain
Low (1โ€“4): Monitor routinely Medium (5โ€“9): Take planned action High (10โ€“16): Urgent action required Critical (17โ€“20): Immediate action/stop Extreme (21โ€“25): Do not proceed

Low Risk (1โ€“4)

Continue with normal operations. Monitor at routine intervals. Ensure controls remain effective. Record in the OH&S register and review at least annually or after significant change.

Medium Risk (5โ€“9)

Additional controls should be implemented. Assign an owner and target date. Review controls regularly. Escalate to line management. Seek worker input on further risk reduction.

High Risk (10โ€“16)

Urgent action required before work proceeds. Escalate to senior management. Implement additional controls immediately. Consider stopping the activity until adequate controls are in place.

Critical / Extreme (17โ€“25)

STOP WORK. Activity must not proceed without senior management authorisation and robust controls. Emergency response may be required. Immediate investigation and corrective action mandatory.

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Common Questions

ISO 45001 โ€” Frequently Asked Questions

Quick answers about the ISO 45001 gap analysis tool, data privacy, audit preparation, and ISO Xpert consulting.

What is the ISO 45001 gap analysis tool and how does it work?
The ISO 45001 gap analysis tool is a free browser-based checklist that compares your current management system against the clauses of ISO 45001. You answer clause-by-clause questions and rate each requirement as Compliant, Partial or Non-compliant. The tool calculates a live compliance score, highlights gaps on a heat-map, captures evidence and corrective-action notes, and exports the full assessment as JSON, CSV, TXT or print-ready PDF for management review and Stage 1 / Stage 2 audit preparation.
Is the ISO 45001 gap analysis tool really free to use?
Yes โ€” the ISO 45001 tool is 100% free with no sign-up, no email capture, no credit card, no watermarks, and no usage limits. It runs entirely in your browser; nothing is transmitted to ISO Xpert servers. You can clear or export your data at any time.
Where is my ISO 45001 assessment data stored?
All ISO 45001 assessment data is stored locally in your browser’s storage. Nothing is uploaded to our servers. This makes the tool GDPR-friendly and suitable for confidential audit data classified up to Restricted. Export anytime as JSON (re-importable), CSV (Excel-pivotable), TXT (executive summary) or PDF (audit-trail evidence).
Can I use this tool to prepare for ISO 45001 certification or surveillance audits?
Yes. The ISO 45001 gap analysis is designed to support preparation for certification by UKAS-, IAS- or ANAB-accredited bodies. Use the exported report as evidence of internal audit, feed it into management review, and prioritise high-severity non-conformities ahead of Stage 1 / Stage 2 visits. ISO Xpert consultants can assist with documented information, internal audits and full implementation if required.
How long does a ISO 45001 gap analysis typically take?
Most users complete an initial ISO 45001 gap analysis in 60 to 120 minutes for a single site, depending on system maturity and clause depth. The tool auto-saves continuously, so you can pause, switch devices via JSON export/import, and resume at any time. Re-assessments after corrective action usually take 20 to 40 minutes.
Does ISO Xpert offer ISO 45001 consulting or training?
Yes. ISO Xpert Ltd (London, UK) provides ISO 45001 gap analysis consulting, internal audits, Stage 1 and Stage 2 certification preparation, lead auditor / internal auditor training, and full management-system implementation. Contact info@iso-xpert.com or WhatsApp +44 7853 109840.

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